Linear and Rotary Encoders


Mercury 3500 Smart Encoder Systems
pointer Linear Encoder

  • Programmable Interpolation in Integer Steps to 5 nanometerPBA Systems Mercury 3500 / m3500 linear / rotary encoder
  • Smallest sensor- 1/3 the size of other encoders
  • Sensor is 8.4mm(H) x 12.7mm(W) x 20.6mm(L) and weighs 1.6g
  • Revolutionary bolt-in alignment for many applications
  • Advanced SmartSignal electronics built into shielded D-sub connector
  • A-quad-B output with programmable interpolation in integer steps for resolutions to 5nm (linear)
  • LED set up indicators for sensor alignment and index location
  • Bi-directional index signal is repeatable to encoder resolution

Specifications



Linear - 20µm grating pitch
Interpolation Resolution Maximum Speed*
X4 5.000µm/count 7200mm/s
X10 2.000µm/count 7200mm/s
X20 1.000µm/count 7200mm/s
X40 0.500µm/count 7200mm/s
X80 0.250µm/count 7200mm/s
X100 0.200µm/count 5670mm/s
X200 0.100µm/count 2880mm/s
X400 0.050µm/count 1440mm/s
X1000 0.020µm/count 576mm/s
X2000 0.010µm/count 288mm/s
X4000 0.005µm/count 144mm/s

To calculate desired linear interpolation multiplier, use the following equation
Interpolation Multiplier = Grating Period(20µm)/Desired Resolution(m/count)

System
Grading Period 20µm
Signal Period 20µm
System Resolution 5µm - 0.005µm is an integer interpolation steps (factory set or user
Programmed using MicroE SmartSignal Software)
Linear accuracy*
Interpolation accuracy: Better than 0.12µm over any 20µm movement
Long-travel accuracy: 1µm accuracy available - consult MicroE
Better than 3µm for scales up to 133mm
Better than 5µm for scales 155mm to 1m
Better than 5µm per meter for scales 1m or more
*Maximum peak to peak error over the specified movement when compared to a NIST-traceable laser interferometer standard, used
at room temperature and with MicroE interpolation electronics.
Rotary Accuracy* Scale O.D Microradians** Arc-Seconds**
12.00mm 100 21
19.05mm 63 13
31.75mm 38 7.8
57.15mm 19 3.9
107.95mm 10 2.1
*Based on ideal scale mounting concentricity

Sensor Size
W: 12.70mm 0.500"
L: 20.57mm 0.810"
H: 8.38 0.330"

Operating and Electrical Specifications
Power Supply 5VDC 5%   @330mA (30mA for sensor)
Temperature
Operating: 0 to 70°C
Storage: -20 to 70°C
Humidity: 10 -90% RH non-condensing pending
EMI: CE Compliance pending
Shock: 1500G 0.5 ms half sine (Sensor)
Sensor Weight: 5.0g (Sensor without cable)
Cable: Double Shield. Maximum length 2m. Diameter:3.6mm (0.142")
Flex Life: 20 x 10 cycles @ 20mm bending radius

Part Numbering System


part numbering system

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